Jul 06, 2026

Cable Extrusion Eccentricity: Centering & Tooling

Tso lus

Thaum lub sij hawm extrusion ntawm rwb thaiv tsev thiab tsho khaubncaws sab nraud povtseg, ua kom lub polymer phab ntsa nyob ib ncig ntawm tus neeg xyuas pib los yog cable core yog ib tug ntawm cov tseem ceeb tshaj plaws txoj hauj lwm zoo ntawm cov kab ntau lawm. Thaum phab ntsa ntws tawm - nruab nrab, ib sab yuav nyias dua li lwm qhov. Cov sab nyias dhau los ua qhov tsis muaj zog rau kev ua haujlwm hluav taws xob thiab kev tiv thaiv txhua yam, thaum lub tuab sab khib nyiab ntawm txhua qhov 'meter' tsim. Muaj peev xwm kho eccentricity sai sai, thiab tuav nws nyob rau hauv siab ntev rau tag nrho cov khiav, ncaj qha cuam tshuam rau ob qho tib si khoom zoo thiab nqi.

Phau ntawv qhia no piav qhia txog qhov extrusion eccentricity yog dab tsi, vim li cas nws tseem ceeb, yuav ua li cas kho nws ntawm cov tsoos tuag, thiab qhov chaw ruaj khov -center thiab self-centering tooling haum rau hauv. Yog tias koj xav tau kev nthuav dav ntawm cov ncauj lus, peb kuj tseem npog nws hauv pebOptical fiber ntau eccentricity hloov phau ntawv qhia.

Dab tsi yog Eccentricity hauv Cable Extrusion?

Eccentricity yog qhov offset ntawm qhov nruab nrab ntawm tus neeg xyuas pib (los yog cable core) thiab qhov nruab nrab ntawm txheej extruded nyob ib ncig ntawm nws. Nyob rau hauv ib tug zoo kawg nkaus concentric cable, phab ntsa thickness yog tib yam tag nrho txoj kev nyob ib ncig ntawm lub circumference. Thaum cov tub ntxhais zaum tawm - nruab nrab hauv qhov tuag, ib sab ntawm phab ntsa yog nyias thiab sab nraud yog tuab dua.

Eccentricity feem ntau yog qhia raws li qhov sib txawv ntawm qhov siab tshaj plaws thiab qhov tsawg kawg nkaus phab ntsa thickness, los yog raws li feem pua ​​ntawm cov phab ntsa nominal. Nyob rau hauv lub khw hauv pem teb, cov neeg ua haujlwm xyuas nws los ntawm kev txiav ib lub nplhaib qauv ntawm lub tshuab extruded, txiav nws kom huv si, thiab ntsuas cov phab ntsa ntawm ob peb lub ntsiab lus nyob ib ncig ntawm lub voj voog (feem ntau sab saum toj, hauv qab, sab laug, thiab sab xis) nrog lub ntsuas qhov ntsuas, lub qhov projector, lossis lub thickness gauge. International xeem txoj kev xws li covIEC 60811 series ntsuas tag nrho qhov ntev thiab tsis yog -hlau phab ntsa thicknesspiav qhia yuav ua li cas cov kev ntsuas no yuav tsum tau ua kom cov txiaj ntsig sib piv ntawm cov neeg ua haujlwm thiab cov chaw sim.

Concentric and eccentric cable jacket wall

Vim li cas Eccentricity Control Matters

Qhov chaw tsis zoo tsis yog qhov teeb meem ntawm kev pleev xim xwb. Nws muaj qhov tshwm sim uas tshwm sim hauv kev ua haujlwm, nqi, thiab kev lees txais cov neeg siv khoom:

  • Kev tiv thaiv hluav taws xob thiab kho qhov muag.Qhov taw tes thinnest ntawm phab ntsa teeb tsa qhov kev tiv thaiv tiag tiag. Ib lub cable uas ntsuas qhov zoo ntawm qhov nruab nrab tseem tuaj yeem ua tsis tau qhov twg phab ntsa nyias.
  • Mechanical durability.Lub tsho nyias phab ntsa yog qhov yooj yim dua rau kev puas tsuaj, crushing, thiab tawg thaum lub sij hawm installation thiab tshaj lub cable txoj kev pab cuam lub neej.
  • Khoom siv.Txhawm rau kom nyias sab saum toj kawg nkaus, cov neeg ua haujlwm feem ntau thawb cov phab ntsa nruab nrab. Qhov ntxiv polymer yog kis mus rau tag nrho ntev ntawm kev khiav, yog li me me eccentricity txhais mus rau hauv ib qho ruaj khov, tsis tu ncua cov khoom siv overspend.
  • Batch sib xws thiab txais.Phab ntsa thickness thiab nws variation yog cov khoom txheem ntawm kev soj ntsuam tuaj. Cables uas drift tawm ntawm kam rau ua ua rau rejected reels thiab rework.

Yuav Ua Li Cas Kho Eccentricity hauv Traditional Extrusion Tuag

Ib qho kev tuag ib txwm siv cov lus sib cais (tub ntxhais tub ntxhais) thiab tuag, nrog rau qhov chaw nruab nrab ntawm lub taub hau tuag uas cia tus neeg teb xov tooj hloov qhov tuag txheeb ze rau lub taub. Kho cov bolts no yog li cas cov phab ntsa yog coj rov qab mus rau concentric. Cov txheej txheem hauv qab no yog cov uas tau siv hauv kev xyaum. Hauv khw feem ntau lawv tau ua ke es tsis siv nyob rau hauv kev sib cais.

1. Visual Centering (Tsis muaj Load)

Ua ntej pub khoom noj, tus neeg teb xov tooj saib xyuas cov cuab yeej thiab kho qhov tuag kom qhov sib txawv ntawm qhov ntxeev thiab qhov tuag zoo nkaus li txhua txoj hauv kev, tom qab ntawd nruj nreem bolts.

Thaum siv:raws li thawj zaug, coarse setup kauj ruam ua ntej txhua yam khiav.
Kev txwv:nws tsuas aligns lub khoob tooling. Nws tsis suav tias yuav ua li cas cov yaj tau ntws thaum pib tsim khoom, yog li nws ib txwm yuav tsum tau lees paub hauv kev thauj khoom.

2. Centering Thaum Extrusion

Thaum lub polymer yog tag nrho molten thiab ntws, tus neeg teb xov tooj kho qhov nruab nrab bolts thaum cov ntaub ntawv khiav, siv sij hawm lub nplhaib cov qauv, xyuas cov phab ntsa thickness nyob ib ncig ntawm lub ncig, thiab yuav kho kom txog thaum nws yog uniform. Vim tias yaj cwj pwm nyob ntawm hnyav heevextrusion kub thiab yaj ntws stability, cov kauj ruam no yuav tsum tau ua tsuas yog tom qab cov txheej txheem tau mus txog ib tug khov kho thermal lub xeev.

Thaum siv:thawj qhov zoo- hloov txoj kev rau feem ntau cov rwb thaiv tsev thiab lub tsho khiav.
Kev txwv:muaj kev lag luam ntawm kev hloov kho thiab cov qauv uas qhia tau hais tias nws cov nyhuv, yog li nws yuav siv sij hawm ntev thiab me me, incremental txav.

3. Centering nrog Cable Core (Hauv -Line Centering)

Haum rau cov kab me me - kab. Cov tub ntxhais yog threaded los ntawm lub ntsis thiab txuas mus rau lub rub kab, cov khoom yog pub, thiab ib zaug yaj ntws stabilizes lub extrusion thiab thauj - tawm ceev yog teem. Lub sijhawm luv luv yog khiav, cov kab sab nraud raug kuaj xyuas qhov tshwj xeeb, tom qab ntawd cov kab raug nres thiab coj mus kuaj. Lub voj voog yog rov ua dua kom txog thaum cov phab ntsa zoo ib yam.

Thaum siv:me me - cov khoom lag luam kab uas lub hauv paus tseem ceeb nws tus kheej cuam tshuam rau qhov chaw nruab nrab.
Kev txwv:Yog hais tias cov tub ntxhais scrapes lub ntsis los yog rub nyob rau hauv sab nro, eccentricity rov qab txawm nyob rau hauv zoo -centered tooling, yog li cov tub ntxhais - txoj kev thiab nro tswj teeb meem ntau npaum li cov bolts.

4. Lub teeb -Pab Pab Cuam

Siv rau lub tsho pob tshab. Lub teeb ci ntsa iab los ntawm phab ntsa kom tus neeg teb xov tooj tuaj yeem pom cov cheeb tsam tuab thiab nyias ncaj qha thiab kho cov bolts kom txog thaum phab ntsa zoo nkaus li los ntawm txhua sab.

Thaum siv:ntshiab los yog translucent tebchaw uas cov phab ntsa yuav nyeem tau ntawm qhov muag.
Kev txwv:nws tsis ua haujlwm ntawm cov ntaub ntawv opaque xws li PE dub lossis ntau yam tsawg - pa taws xoom- halogen compounds, thiab nws yog ib qho kev pab pom es tsis yog hloov cov qauv ntsuas.

5. Centering by Kov (Kev paub-raws li)

Kev kuaj pom pom qhov twg tus neeg ua haujlwm paub txog pom tias phab ntsa tuab ntawm cov txheej txheem extruded los ntawm txhais tes thiab nudges tuag raws li.

Thaum siv:raws li kev txiav txim siab ntxiv sai thaum lub sij hawm qis -kev sim khiav ceev, nyob rau hauv txhais tes ntawm tus neeg ua haujlwm txawj.
Kev txwv:nws koom nrog kev ua haujlwm ze ntawm cov cuab yeej kub thiab cov khoom siv, yog li nws muaj kev pheej hmoo kub hnyiab thiab yuav tsum ua raws li cov txheej txheem kev nyab xeeb. Nws yog ib qho kev qhia ntxhib nkaus xwb thiab yuav tsum tsis txhob hloov cov phab ntsa ntsuas -thickness lees paub ua ntej qhov kev lees paub.

Ib qho yuam kev nrog txhua txoj hauv kev no yog caum qhov kev nyeem ntawv tom qab ib qho qauv. Melt flow xav tau ib lub sijhawm los daws teeb meem tom qab txhua qhov kev hloov kho, thiab txav ob peb lub bolts ib zaug ua rau nws nyuaj los qhia qhov kev hloov pauv tau ua dab tsi. Me me, ib leeg txav nrog cov qauv tshiab tom qab txhua tus qeeb qeeb tab sis muaj kev ntseeg siab dua.

Traditional die (split-type core/sleeve design)

Tsau -Center (Ib qho-Piece) Tuag: Txo lub sijhawm teeb tsa

Nyob rau hauv ib qho ruaj khov -center tuag, lub hau thiab qhov tuag tau koom ua ke rau hauv ib chav tsev, qee zaum hu ua kev sib koom ua ke. Vim hais tias ob lub halves yog tsau txheeb ze rau ib leeg, tsis muaj qhov nruab nrab bolts los kho. Peb txoj kev sib koom feem ntau yog siv: welded, threaded, thiab pinned.

Lub welded sib koom ua ke feem ntau suav hais tias yog qhov kev ntseeg siab tshaj plaws ntawm peb, vim tias qhov txuas txuas txuas txuas ntxiv kho lub ntsis thiab tuag concentric rau ib leeg yam tsis muaj kev tshem tawm uas tuaj yeem hloov pauv thiab tsis muaj xov sib txuas uas tuaj yeem loosen nyob rau hauv thermal cycling. Qhov kev ruaj ntseg ntawd yog qhov ruaj khov -qhov chaw tuag yog tsim los xa.

Tshem tawm cov kauj ruam hloov kho muaj ob qhov txiaj ntsig zoo. Nws tshem tawm qhov kev sim-thiab- cov khoom siv yuam kev uas ib txwm muaj cov khoom siv tuag thaum lub sijhawm nruab nrab, thiab nws ua rau ob qho tib si tuag hloov pauv thiab lub sijhawm teeb tsa, yog li cov kab siv sijhawm ntau dua los ua hauv -spec cable. Kev lag luam tawm -tawm yog qhov kev sib koom ua ke tau tsim nyob rau hauv cov txheej txheem, yog li nws tsis tuaj yeem kho ntawm lub tshuab. Kev saib xyuas tseem yuav tsum tau ua kom tus neeg xyuas pib lossis cov tub ntxhais khiav los ntawm qhov nruab nrab ntawm lub taub; Yog hais tias cov tub ntxhais scrapes lub hau phab ntsa los yog nkag mus rau hauv qab load, lub tsho tseem tuaj yeem tawm eccentric.

Tsau -Center thiab Tus Kheej-Centering Crossheads: Cov txiaj ntsig thiab kev txwv

Ib qho ruaj khov -center (tus kheej-qhov nruab nrab, kev hloov kho-}dawb) crosshead siv tib txoj cai rau lub taub hau crosshead extrusion: thaum lub taub hau thiab tuag tau haum, kev tsim khoom tuaj yeem pib yam tsis muaj qhov chaw nruab nrab. Cov txiaj ntsig yog ceev ceev, rov teeb tsa thiab ua kom zoo ib yam los ntawm reel mus rau reel.

Qhov kev txwv yog tus nqi thiab precision. Vim hais tias qhov concentricity nyob ntawm seb yuav ua li cas yog qhov crosshead thiab tooling yog machined thiab matched, lub tolerances nruj thiab tooling yog kim dua. Adjustable crossheads tseem muaj ntau dua vim tias lawv tau zam ntau dua ntawm cov cuab yeej siv, tab sis lawv coj tus neeg teb xov tooj rov qab mus rau phau ntawv qhia chaw nruab nrab uas tau piav qhia saum toj no.

Traditional Die vs Tsau-Center Die vs Self-Center Crosshead

Yam Traditional tuag ( cais tawm thiab tuag) Tsau -center (ib-piece) tuag Tus kheej - nruab nrab ntawm crosshead
Txoj kev Centering Phau ntawv, los ntawm centering bolts Ua rau hauv cov cuab yeej; tsis muaj kev hloov kho Ua rau lub taub hau thiab cov cuab yeej; tsis muaj kev hloov kho
Teeb tsa thiab hloov lub sijhawm Ntev dua; xav tau ib qho chaw nruab nrab txhua qhov kev khiav Luv luv Luv luv
Kev sim / cov khoom seem ntawm kev teeb tsa Siab dua qis qis
Tooling nqi qis Nruab nrab Siab dua (nruj precision yuav tsum tau)
Flexibility ntawm kab tuaj yeem rov- nruab nrab los kho qhov drift Tsau; tsis tuaj yeem hloov kho ntawm lub tshuab Tsau; tsis tuaj yeem hloov kho ntawm lub tshuab
Zoo tshaj plaws rau Ntau yam, luv luv, lossis hloov cov khoom sib xyaw ruaj khov, rov hais dua specifications Siab - ntim, rov ua dua ntawm tib qhov spec

Traditional fixed-center and self-centering extrusion tooling

Thaum twg Cov Neeg Tsim Khoom Yuav Tsum Siv Tus Kheej -Centering Tooling?

Tus kheej -centering thiab tsau-center tooling them tawm thaum tib lub ntsiab lus tau ua dua thiab teeb tsa lub sijhawm thiab cov khoom seem yog tus nqi tseem ceeb. Ntev, siab - ntim ntau lawm ntawm lub tsho ruaj khov lossis rwb thaiv tsev spec yog qhov ceev, kev hloov kho- kev teeb tsa dawb thiab kev sib koom ua ke yog qhov tseem ceeb tshaj plaws, thiab qhov twg cov cuab yeej siv siab dua yog kis thoob qhov ntev txaus kom tsim nyog.

Ib txwm kho tau tuag nyob twj ywm qhov zoo dua qhov uas cov khoom sib tov hloov ntau zaus, qhov twg diameters thiab phab ntsa specs txawv, los yog qhov yooj yim rau re-nruab nrab ntawm lub tshuab yog qhov tseem ceeb tshaj qhov kev teeb tsa sai tshaj plaws. Ob txoj hauv kev tsis yog kev sib tw ntau npaum li cov cuab yeej rau cov qauv tsim khoom sib txawv, thiab ntau cov nroj tsuag khiav ob qho tib si.

Yuav Ua Li Cas Eccentricity Control Txhim Kho Fiber Optic Cable Zoo

Rau fiber optic cable buyers, extrusion eccentricity tsis yog ib tug ntau lawm nthuav dav. Nws cuam tshuam rau lub tsho sib xws, ntev - lub sij hawm tiv thaiv kev siv tshuab, thiab cov khoom sib tsoo - rau - cov khoom sib xws, tib yam zoo uas txiav txim siab seb lub cable muaj sia nyob li cas rau kev teeb tsa thiab xyoo hauv thaj teb. Tus neeg muag khoom lub peev xwm los tuav nruj concentricity yog qhov qhia ncaj qha ntawm nws cov txheej txheem tswj.

Hauv peb tus kheejfiber ntau optic cable manufacturingtxheej txheem, eccentricity yog tswj los ntawm ib tug ua ke ntawm ruaj khov extrusion tej yam kev mob, nyob rau hauv - kab sab nrauv - txoj kab uas hla xyuas, thiab tawm - kab phab ntsa - thickness ntsuas ntawm lub nplhaib qauv thawj zaug - tsab xov xwm pom zoo thiab nyob rau hauv lub sij hawm soj ntsuam lub sij hawm khiav. Jacket compounds coj txawv txawv thaum lub sij hawm nruab nrab; pob tshab, dub PE, thiab LSZH cov ntaub ntawv nyeem sib txawv nyob rau hauv lub teeb thiab ntawm qhov muag, uas yog ib qho laj thawj peb xaivsheath ntaub ntawv xws li PE, LSZH, thiab PVCyog phim rau ob qho tib si daim ntawv thov thiab qhov chaw nruab nrab. Tom qab ntawd cov cables tiav lawm raug txheeb xyuas raws li qhov yuav tsum tau ua thiab cov tshuab ua haujlwm raws li ib feem ntawmfiber optic cable kuaj.

Cov lus nug nquag

Kuv yuav ua li cas xyuas seb lub tsho cable yog eccentric?

Txiav ib lub nplhaib huv huv, tom qab ntawd ntsuas cov phab ntsa tuab ntawm ob peb lub ntsiab lus nyob ib ncig ntawm lub voj voog. Qhov sib txawv ntawm cov ntsiab lus thickest thiab thinnest yog qhov eccentricity. Rau cov tsho pob tshab, ci ntsa iab los ntawm phab ntsa muab kev pom sai sai, tab sis cov qauv ntsuas yog qhov lees paub qhov lees paub.

Dab tsi ua rau eccentricity thaum extrusion?

Feem ntau yog vim li cas yog tawm ntawm-center tooling, tsis sib npaug melt ntws nyob ib ncig ntawm lub tuag, thiab cov tub ntxhais tsis khiav los ntawm qhov chaw ntawm lub ntsis vim yog sab nro los yog ib tug hnav lub taub hau. Cov cuab yeej hnav thiab qhov kub tsis ruaj khov tuaj yeem ua rau qhov chaw teeb tsa yav dhau los.

Puas yog ib qho ruaj khov -centre tuag tag nrho tshem tawm eccentricity?

Nws tshem tawm qhov yuav tsum tau kho qhov tuag, tab sis nws tsis lav lub concentric phab ntsa ntawm nws tus kheej. Yog tias tus neeg xyuas pib lossis cov tub ntxhais raug rub tawm - nruab nrab thaum nws dhau los ntawm qhov kawg, phab ntsa tseem tuaj yeem tawm tsis sib xws. Core- txoj kev thiab kev tswj nruj tseem tseem ceeb.

Txoj hauv kev twg yog qhov zoo tshaj plaws?

Tsis muaj ib txoj hauv kev zoo tshaj plaws. Kev pom qhov nruab nrab teeb tsa cov cuab yeej, qhov chaw nruab nrab thaum lub sij hawm extrusion puas ua haujlwm zoo nyob rau hauv kev thauj khoom, hauv - kab core centering suits me me diameters, thiab lub teeb - pab tshawb xyuas pab ntawm lub tsho pob tshab. Kov-raws li kev kuaj xyuas yog ib qho kev pab ntxiv xwb. Hauv kev xyaum lawv tau muab tso ua ke, thiab txhua qhov kev khiav tau lees paub nrog cov qauv ntsuas.

Cov ntsiab lus

Eccentricity tswj yog hais txog kev khaws cov phab ntsa extruded concentric kom tsis muaj ib sab yog txaus ntshai nyias thiab tsis muaj cov khoom siv ntsiag to nkim. Kev tuag ib txwm muab cov neeg ua haujlwm hloov kho kom kho qhov chaw nruab nrab ntawm lub tshuab, thaum kho - nruab nrab thiab tus kheej - nruab nrab cov cuab yeej ua lag luam uas yooj yim rau kev nrawm, rov qab teeb tsa thiab qis qis ntawm qhov ruaj khov, siab - ntim specs. Kev xaiv ntawm lawv los mus rau cov qauv tsim, thiab tuav ib qho nyob rau hauv kev kam rau siab yog nyob ntawm kev qhuab qhia kev ntsuas thiab cov txheej txheem ruaj khov.

Yog tias koj tab tom nrhiav cable ua rau cov phab ntsa tshwj xeeb thiab kev ua siab ntev, Hengtong muabcustomized fiber optic cable daws teeb meemtxhawb nqa los ntawm cov txheej txheem extrusion tswj tau piav qhia saum toj no.

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